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Quick Disconnect Terminals

Female, male and flag crimp disconnects in vinyl and nylon sleeves, 22-16 to 12-10 AWG

Fast answer: Quick disconnect terminals are crimp terminals with a flat tab (male) and a matching receptacle (female) that push together and pull apart. VoltixC lists six series here, four female and two male, in 22-16, 16-14 and 12-10 AWG bands. Choose gender, tab width, wire gauge and insulation, then request a quotation.

The range covers 52 part numbers on the supplier specification sheets: a straight female receptacle with a vinyl barrel sleeve, fully insulated female receptacles in vinyl or nylon, a nylon flag receptacle for right-angle wire exits, and male tabs in vinyl or fully insulated nylon. Each part number takes one wire band and one tab size, from a 2.8 mm to a 9.4 mm tab. The page sits in the VoltixC crimp connector range.

Quick Disconnect Terminals: FDD series red vinyl-insulated female quick disconnect
FigureWhat it covers
6 series4 female (FDD, FDFD, FDFN, FLDNY) and 2 male (MDD, MDFN)
52 part numbers40 female and 12 male, per supplier specification sheet
22-16 to 12-10 AWG0.5-1.5, 1.5-2.5 and 4-6 mm² in three bands
Tin-plated copper or brass bodyCopper for FDD, brass for the other five series; PVC (vinyl) or nylon sleeve
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What are quick disconnect terminals, and where does the joint lose contact?

Quick disconnect terminals join a crimped wire to a flat tab through a spring receptacle, so the joint opens by hand and closes again without tools. According to Burndy, a female quick disconnect has a receptacle front end that slides onto and off a male blade. Quick disconnect connectors, blade connectors, electrical quick connect terminals and wiring quick connects all name these parts, and a female spade connector plus a male spade connector make up one joint.

Current passes through four points in order:

  1. The wire barrel, crimped onto the conductor, carries current from the wire into the terminal.

  2. The insulation sleeve grips the wire jacket and takes bending load off the crimp.

  3. The receptacle’s rolled sides press on both faces of the tab; that contact force is the electrical path between the two halves.

  4. A detent locks the halves in position. According to Burndy, the dimpled detent in its female socket gives a firm grip on the tab.

The weak point is the sliding contact in step 3. Research on low-force electrical contacts identifies fretting corrosion, the wear and oxidation left by micro-motion between two touching surfaces, as a typical problem. For tin-plated contacts, published work lists fretting amplitude, frequency, temperature, humidity, normal load and current load as the conditions that shape it. One study of tin-plated tab connectors counted a joint as failed once its contact resistance reached ten times the starting value.

What that means for a buyer: a tab thinner than the receptacle was formed for bends the spring sides less, so contact force can drop and the joint moves more under vibration. That is why the selection table further down starts with the mating tab, and only then turns to the wire gauge.

Which quick disconnect terminals are in the six series?

Six series hold 52 quick disconnect terminals on the supplier specification sheets: 40 female and 12 male part numbers across the 22-16, 16-14 and 12-10 AWG bands. Each part number pairs one wire band with one tab size, so the two tables below give one row per band and tab width, and a thinner-tab version of the same size sits in the last column.

Quick Disconnect Terminals: FDD series red vinyl-insulated female quick disconnect

FDD vinyl-insulated female quick disconnects

FDD is the straight female receptacle with a vinyl sleeve over the barrel only, so the metal mouth of the receptacle stays visible, unlike the fully insulated FDFD and FDFN families. It is also the one series with a copper body; the other five are brass.

Photo: an FDD sample with a red vinyl sleeve and the metal receptacle mouth in view; red is the 22-16 AWG colour on the sheet.

Quick Disconnect Terminals: FDFD series red fully insulated vinyl female disconnect

FDFD vinyl fully insulated female disconnects

FDFD keeps the vinyl sleeve but carries it over the receptacle body as well as the barrel; the mating fit still depends on the male tab’s width and thickness.

Photo: an FDFD sample in a red vinyl body that covers the receptacle.

Quick Disconnect Terminals: FDFN series translucent fully insulated nylon female disconnect

FDFN nylon fully insulated female disconnects

FDFN has the same fully insulated female form as FDFD, with a nylon sleeve in place of vinyl. Its sheet prints a temperature figure of 105, against 75 for the vinyl series, with no unit and no flame rating.

Photo: an FDFN sample in a translucent nylon body.

Quick Disconnect Terminals: FLDNY series blue nylon flag female disconnect

FLDNY nylon flag female quick disconnects

FLDNY is the one family of flag terminals on this page: the wire leaves at a right angle to the tab, for layouts with little room in front of the tab. Its three part numbers, FLDNY1.25-250, FLDNY2-250 and FLDNY5.5-250, all take a 6.35 mm tab.

Photo: an FLDNY sample with a blue nylon sleeve.

Quick Disconnect Terminals: MDD series blue vinyl-insulated male quick disconnect

MDD vinyl-insulated male quick disconnects

MDD is the male tab with a vinyl sleeve over the barrel. It pairs with any female family above once tab width and thickness match.

Photo: an MDD sample with a blue vinyl sleeve.

Quick Disconnect Terminals: MDFN series translucent fully insulated nylon male disconnect

MDFN nylon fully insulated male disconnects

MDFN puts a fully insulated nylon sleeve on the male side; how far the shroud reaches along the tab is confirmed per order.

Photo: an MDFN sample in a translucent nylon shroud.

Female quick disconnects: FDD, FDFD, FDFN and FLDNY

Part No.Wire (AWG)mm²Mating tab width (mm)Mating tab thickness (mm)Length L (mm)Insulation colorTemp. rating (no unit printed)Also listed (same band and tab width)
FDD1.25-110(8)22-160.5-1.52.80.819Red75FDD1.25-110(5) (0.5 mm thick tab)
FDD1.25-187(8)22-160.5-1.54.750.819.4Red75FDD1.25-187(5) (0.5 mm thick tab)
FDD1.25-205(8)22-160.5-1.55.20.819.3Red75FDD1.25-205(5) (0.5 mm thick tab)
FDD1.25-25022-160.5-1.56.350.820.8Red75—
FDD1.25-31222-160.5-1.58.00.824.5Red75—
FDD2-110(8)16-141.5-2.52.80.819Blue75FDD2-110(5) (0.5 mm thick tab)
FDD2-187(8)16-141.5-2.54.750.819.4Blue75FDD2-187(5) (0.5 mm thick tab)
FDD2-205(8)16-141.5-2.55.20.819.3Blue75FDD2-205(5) (0.5 mm thick tab)
FDD2-25016-141.5-2.56.350.820.8Blue75—
FDD2-31216-141.5-2.58.00.824.5Blue75—
FDD2-37516-141.5-2.59.41.226.1Blue75—
FDD5.5-110(8)12-104-62.80.822Yellow75FDD5.5-110(5) (0.5 mm thick tab)
FDD5.5-187(8)12-104-64.750.822Yellow75FDD5.5-187(5) (0.5 mm thick tab)
FDD5.5-25012-104-66.350.823.3Yellow75—
FDD5.5-37512-104-69.41.228.6Yellow75—
FDFD1.25-110(8)22-160.5-1.52.80.818.9Red75FDFD1.25-110(5) (0.5 mm thick tab)
FDFD1.25-187(8)22-160.5-1.54.750.819.5Red75FDFD1.25-187(5) (0.5 mm thick tab)
FDFD1.25-250(5)22-160.5-1.56.350.822.5Red75—
FDFD2-110(8)16-141.5-2.52.80.819.6Blue75FDFD2-110(5) (0.5 mm thick tab)
FDFD2-187(8)16-141.5-2.54.750.820.5Blue75FDFD2-187(5) (0.5 mm thick tab)
FDFD2-25016-141.5-2.56.350.823.6Blue75—
FDFD5.5-25012-104-66.350.824.2Yellow75—
FDFN1.2522-160.5-1.56.350.822Red105—
FDFN216-141.5-2.56.350.822Blue105—
FDFN5.512-104-66.350.824Yellow105—
FLDNY1.25-25022-160.5-1.56.350.816Red105—
FLDNY2-25016-141.5-2.56.350.816Blue105—
FLDNY5.5-25012-104-66.350.816.5Yellow105—

Male quick disconnects: MDD and MDFN

Part No.Wire (AWG)mm²Tab width (mm)Tab thickness (mm)Length L (mm)Insulation colorTemp. rating (no unit printed)Also listed (same band and tab width)
MDD1.25-110(8)22-160.5-1.52.80.819.2Red75MDD1.25-110(5) (0.5 mm thick tab)
MDD1.25-187(8)22-160.5-1.54.750.819.8Red75MDD1.25-187(5) (0.5 mm thick tab)
MDD1.25-25022-160.5-1.56.350.821.8Red75—
MDD2-187(8)16-141.5-2.54.750.819.8Blue75MDD2-187(5) (0.5 mm thick tab)
MDD2-25016-141.5-2.56.350.821.8Blue75—
MDD5.5-25012-104-66.350.824Yellow75—
MDFN1.2522-160.5-1.56.350.824Red105—
MDFN216-141.5-2.56.350.824Blue105—
MDFN5.512-104-66.350.825Yellow105—

Source: VoltixC supplier specification sheets; values as printed, not re-tested by VoltixC.

Data note: 52 part numbers in the full specification table, all shown above; request the complete sheets with your quote. Tab sizes come from the sheets’ matching plug size column, the temperature figure is printed as 75 or 105 without a unit, and barrel and sleeve dimensions not shown here are on the sheets.

Other names buyers use for these parts

Also searched asWhat it is on this pageSeries
female spade terminal, female spade electrical connectors, insulated female spade connectors, push on electrical connectors, slide connectorsThe receptacle, the female half crimped onto the wireFDD, FDFD, FDFN, FLDNY
male blade connector, blade terminal connectors, blade electrical connectorsThe tab, the male halfMDD, MDFN
flag connector, flag electrical connectors, 90 degree female spade connectorA receptacle whose wire leaves at 90° to the tabFLDNY
quick disconnect electrical connector, quick connect electrical connectors, push on connectors wiring, wire disconnects, stake onsAny tab-and-receptacle pair on this pageAll six series
2.8mm spade connector, 2.8 mm spade connectorA receptacle or tab for the 2.8 mm tabFDD, FDFD and MDD parts ending in -110
female to female spade connector, piggyback electrical connectorsAn adapter with two receptacles, or a receptacle with a second tab on its backNot on the current list; ask before you specify

How to choose quick disconnect terminals for your tab and wire

Start from the part already fixed to the device, because it decides the gender and the tab size; the wire band and the sleeve come after. If the device carries a male tab, you need a female quick disconnect terminal from FDD, FDFD, FDFN or FLDNY. If the harness side must carry the tab, MDD or MDFN is the match.

CheckWhat decides itWhere the answer sits
GenderThe half already on the deviceFemale: FDD, FDFD, FDFN, FLDNY; male: MDD, MDFN
Tab width and thicknessThe mating tab, measured or taken from its drawingTab columns of the model tables: 2.8 to 9.4 mm wide, 0.5 to 1.2 mm thick
Wire bandConductor size of your wire22-16, 16-14 or 12-10 AWG (0.5-1.5, 1.5-2.5 or 4-6 mm²) in the model tables
Wire jacket diameterOutside diameter of the insulated wireSend the wire spec or the measured diameter
Sleeve coverageWhether metal may stay exposed after matingBarrel sleeve: FDD, MDD; full sleeve: FDFD, FDFN, MDFN
Wire exitRoom in front of the tabStraight: FDD, FDFD, FDFN; right angle: FLDNY
Sleeve material and temperatureVinyl or nylon, per your drawingVinyl series print 75, nylon series 105 (no unit on the sheets)
Where the joint sitsAn industrial panel, an appliance or other equipment design with a tab already fittedThis range fits; OEM automotive wire harness terminal systems are outside it, so ask before you specify
Operating environmentVibration, moisture or salt spray at the joint, as in marine useName it in the enquiry; the sheets give no sealing or vibration data

The second table shows the tab widths, in mm, that each series lists for a wire band, so you can go from a gauge and a tab straight to a series.

Wire band (AWG)FDDFDFDFDFNFLDNYMDDMDFN
22-16 (0.5-1.5 mm²)2.8, 4.75, 5.2, 6.35, 8.02.8, 4.75, 6.356.356.352.8, 4.75, 6.356.35
16-14 (1.5-2.5 mm²)2.8, 4.75, 5.2, 6.35, 8.0, 9.42.8, 4.75, 6.356.356.354.75, 6.356.35
12-10 (4-6 mm²)2.8, 4.75, 6.35, 9.46.356.356.356.356.35

Three checks catch the fits that go wrong:

  • A wire gauge that sits on a band edge, such as 16 AWG, appears in both 22-16 and 16-14; pick by the jacket diameter as well as the gauge.

  • Two wires of the same gauge can carry different jackets. According to TE Connectivity, insulation outside diameters vary among wires with the same AWG size, so the insulation barrel must accept the wire’s outside diameter and the crimp range must match it.

  • A receptacle and a tab of the same nominal width can still differ in thickness; FDD, FDFD and MDD list 0.5 mm and 0.8 mm tab versions of several widths, so quote the thickness of the mating tab too.

Vinyl or nylon, barrel sleeve or full sleeve: what changes on a quick disconnect?

Sleeve coverage changes how much metal stays exposed after mating, and the sleeve material changes the plastic; the supplier sheets name the material and print a temperature figure of 75 for vinyl and 105 for nylon, without a unit. On a barrel-sleeve part the insulation covers the crimp zone only. A fully insulated part carries the sleeve over the receptacle or the tab body as well; on the female side, FDFD and FDFN are the fully insulated female quick disconnects.

SeriesGenderBody, platingSleeve materialTemp. figure (no unit)Coverage, from the series name
FDDFemaleCopper, tinVinyl (PVC)75Barrel sleeve only (partially insulated), receptacle mouth open
FDFDFemaleBrass, tinVinyl (PVC)75Fully insulated
FDFNFemaleBrass, tinNylon105Fully insulated
FLDNYFemale, flagBrass, tinNylon105Insulated; coverage confirmed per order
MDDMaleBrass, tinVinyl (PVC)75Barrel sleeve only (partially insulated), tab open
MDFNMaleBrass, tinNylon105Fully insulated

Inside the sleeve there are two barrels with different jobs. According to TE Connectivity, the wire barrel provides the electrical and mechanical connection, while the insulation barrel provides strain relief and needs a more relaxed crimp without providing an electrical connection. A sleeve that is too tight or too loose for the jacket therefore affects strain relief, not the current path.

A sleeve material name does not carry a rating by itself. According to Burndy, its vinyl-insulated female quick disconnects are tin-plated brass rated 600 V max and 105 °C max. Those figures belong to Burndy’s parts. The VoltixC supplier sheets print 75 for the vinyl series and 105 for the nylon series with no unit symbol, and no voltage rating for any of the six, so ask before you specify a rating.

Which tab widths do quick disconnect terminals mate with?

Quick disconnect terminals are made around a short list of nominal tab widths, and on this page the part-number suffix names the tab: -110 parts take the 2.8 mm tab and -250 parts the 6.35 mm tab printed on the supplier sheets. UL 310 applies to quick-connect terminals, both connectors and tabs, with nominal widths of 2.8, 3.2, 4.8, 5.2 and 6.3 mm (0.110, 0.125, 0.187, 0.205 and 0.250 in). According to the IEC 61210 summary, that standard covers non-insulated flat quick-connect terminations with a male tab of 2.8, 4.8, 6.3 or 9.5 mm, with hole or dimple detents, and a mating female connector.

Nominal width (in)Nominal width (mm)Named in
0.1102.8UL 310; IEC 61210
0.1253.2UL 310
0.1874.8UL 310; IEC 61210
0.2055.2UL 310
0.2506.3UL 310; IEC 61210
—9.5IEC 61210

On the VoltixC sheets, each part-number suffix stands for one printed tab width.

Part-number suffixTab width printed on the sheets (mm)Series with this suffix
-1102.8FDD, FDFD, MDD
-1874.75FDD, FDFD, MDD
-2055.2FDD
-2506.35FDD, FDFD, FLDNY, MDD; FDFN and MDFN print 6.35 mm without the suffix
-3128.0FDD
-3759.4FDD

Width is half of the match. According to Burndy’s QP-F data sheet, the NEMA tab sizes it lists include 0.11 × 0.02, 0.19 × 0.02 and 0.25 × 0.03 in (width × thickness), so the receptacle is formed for a width and a thickness together.

A standards note for anyone writing a specification: UL 486C does not apply to terminal wire connectors, flat quick-connect terminals or soldering lugs. For this product class the quick-connect reference is UL 310. Citing UL 310 or IEC 61210 here gives you the width vocabulary; it says nothing about how any VoltixC item was assessed.

Quick disconnects or another insulated terminal: when should you switch?

Keep quick disconnects when the device already has a flat tab and the joint has to come apart for service; switch when the device offers a screw, a stud or no fixed connection point at all. A female spade connector that pushes onto a tab belongs on this page. A spade or fork that clamps under a screw head belongs with spade terminals, even though the two share part of their name.

RouteHow it attachesPick it whenReturn to quick disconnect terminals when
Quick disconnect terminals (this page)Push-on receptacle over a flat tabThe device has a tab and the joint is opened for service—
insulated spade terminalsFork or spade clamped under a screwThe device has a screw terminal or terminal stripThe device has a tab instead of a screw
insulated ring terminalsClosed ring over a stud or screwThe joint must stay captured if the screw backs offService calls for removal by hand
insulated bullet connectorsRound pin in a round socket, wire to wireTwo loose wire ends meet in lineOne side is a flat tab on a component
butt splicesPermanent crimp spliceThe joint never needs to come apartThe joint has to be opened later

Vibration is one reason to leave the push-on route. According to published research on connector contacts, tin-plated contacts are highly susceptible to fretting corrosion, which limits their use in electrical connectors. If the joint sits on a frame that shakes and nobody needs to open it, a ring on a stud or a crimped splice takes the sliding contact out of the circuit.

Switching route changes the enquiry as well as the part. A spade or ring order is sized by the screw or stud, while a quick disconnect order is sized by the tab width, the tab thickness and the 22-16, 16-14 or 12-10 AWG band; a splice order needs both wire gauges instead.

Three builds are not offered in this range, even where the names overlap:

  • Non-insulated quick disconnects: every item here has a vinyl or nylon sleeve.
  • Piggyback quick disconnects with a second tab on the receptacle: not listed.
  • Quick disconnects for 8 AWG and heavier wire: the largest band here is 12-10 AWG. For heavier conductors on a stud, VoltixC’s copper lug terminal range is the listed route.

Where do quick disconnect terminals fit, and where should you avoid them?

Use quick disconnect terminals where a copper wire meets a flat tab and the part behind that tab will be swapped or serviced later. Aluminum wire and anything heavier than the 12-10 AWG band rule them out, and a joint that shakes but never gets opened is better off without a sliding contact. The six cards sort cases by connector shape and the cited sources, and no customer installation sits behind them.

  • Switches, thermostats and relays with tab terminals

    A switch, thermostat or relay with blade connectors on its body takes a female receptacle on the harness side. Check the component drawing for the blade width and thickness first. With open space in front of the blade, the straight receptacles FDD, FDFD and FDFN all fit.

  • Replaceable modules and service panels

    A technician replacing a fan, heater element or control board pulls the old part off its tabs and pushes the new one on without cutting a wire. Go fully insulated if a hand could reach other live parts near the joint.

  • Tight enclosures with no room in front of the tab

    FLDNY suits a tight enclosure because its wire leaves at a right angle and runs flat along the panel. A straight receptacle there would push its wire into a lid or the part in front of the tab.

  • Not for aluminum conductors

    UL 310 applies to quick-connect terminals for one or two 26–10 AWG copper conductors; terminals for aluminum conductors are outside it. In the IEC 61210 summary the scope is copper conductors up to 6 mm² flexible or rigid stranded or up to 2.5 mm² rigid solid, with aluminium excluded and rated voltage limited to 1,000 V AC / 1,500 V DC. Put aluminum wire on a terminal made for aluminum.

  • Not for joints that vibrate and never open

    If the joint sits on a vibrating frame and nobody will ever open it, crimp a splice or put a ring on a stud so there’s no sliding contact left to fret. Published research on tin-plated contacts ties fretting corrosion to six conditions (amplitude, frequency, temperature, humidity, normal load and current load).

  • Not for wire heavier than 10 AWG

    12-10 AWG is the heaviest band in all six series. Put heavier wire on a lug, or on a ring terminal over a stud.

What documents and factory photos can you check before ordering?

VoltixC is UL certified, holds a CE attestation under the Low Voltage Directive 2014/35/EU that covers the full terminal range, and has a RoHS test report available (SGS). The CE attestation cites EN 60947-7-1, EN 60947-7-2 and EN 60947-7-3, and all three documents name Guangzhou FuTeXin Technology Co., Ltd., the company behind the VoltixC brand. Certificate numbers and dates are not printed on this page.

CE attestation under the Low Voltage Directive 2014/35/EU held by VoltixC
Photo: CE attestation, Low Voltage Directive 2014/35/EU, covering the VoltixC terminal range.
UL document on file at VoltixC
Photo: UL document on file; VoltixC is UL certified.
SGS RoHS test report on file at VoltixC
Photo: first page of the SGS test report on lead, mercury, cadmium and hexavalent chromium.

Before you approve a sample, request the documents and answers below along with the quote.

Ask forWhy it matters on a quick disconnect
The UL addendum page for the series you orderThe UL page shown here names no series or part numbers
The full specification sheet for your part numbersIt adds the barrel and sleeve dimensions the tables above leave out
The quick-connect standard the part is designed aroundUL 310 is the quick-connect reference, and UL 486C excludes flat quick-connect terminals
A material declaration for vinyl sleeves if you ship to the EUThe SGS report covers four heavy metals; RoHS Annex II also sets phthalate limits, and PVC is the sleeve material to ask about
The pull-out strength the crimp was tested toThe supplier sheets print no pull-out or retention figure

The factory photos show equipment on site. They do not state which machine handles which step of a quick disconnect order.

Horizontal electric injection molding machine at VoltixC
Photo: horizontal electric injection molding machine at VoltixC.
High-speed stamping press at VoltixC
Photo: high-speed stamping press at VoltixC.
Automatic insertion and extraction force tester at VoltixC
Photo: automatic insertion and extraction force tester; the photo does not show which orders are checked on it.
Optical coordinate measuring machine at VoltixC
Photo: optical coordinate measuring machine at VoltixC.

What drives the cost of a quick disconnect terminal order?

Seven choices move a quote for quick disconnect terminals: the item mix, the tab size, the sleeve, the finish, the colour, the packing and the documents your market asks for. Quantity sits on top of all seven. None of them has a published price attached, and each one is a decision you can make before the enquiry goes out.

DriverEffect on costWhat you control
Item mix across wire bandsEvery extra item is its own production and packing lineOrder only the bands you wire: 22-16, 16-14 or 12-10 AWG
Tab width and thicknessThe sheets list tabs from 2.8 to 9.4 mm; a width outside that list can mean opening a die, confirmed per orderMeasure the mating tab or send its drawing
Sleeve coverage and materialA full sleeve uses more plastic than a barrel sleeve; vinyl and nylon differ in raw materialChoose barrel or full sleeve by what must stay covered
Body finishThe sheets list tin plating on a copper (FDD) or brass body; nickel or silver plating is a custom request, confirmed per orderSay whether tin plating suits your mating tab
Sleeve colourThe sheets list red for 22-16, blue for 16-14 and yellow for 12-10 AWG; another colour is a special request, confirmed per orderList the colour you need for each item
Packing and labelsLoose bulk, counted packs and printed labels change handling timeGive the pack count and label text
Market documentsEU buyers of PVC sleeves ask about phthalates; under the amended RoHS Annex II, DEHP, BBP, DBP and DIBP are each limited to 0.1% by weight in homogeneous materialsName the destination market
QuantityA larger run spreads setup over more piecesGive the per-shipment and yearly quantity

MOQ, payment terms and lead time are confirmed per order by email or the enquiry form.

Samples let you try the push-on fit against your own tab before a production order; the shortest sampling time VoltixC gives is 7 days. The production schedule is agreed with the order.

Put these details in the enquiry:

  • the series and item, or the gender and sleeve you need
  • the wire band in AWG and the jacket diameter
  • the width and thickness of the mating tab
  • the quantity per item and the destination market

Which guides help you size a quick disconnect before you ask?

Four pages on this site cover the sizing and crimping questions that come up before a quick disconnect enquiry.

  • Tab and receptacle size guide

    Nominal tab widths, receptacle sizes and how to measure a tab are set out in the female spade connector sizes guide.

  • Stud-mounted terminal sizes

    If the other end of the same wire lands on a stud, the ring terminal size chart matches stud and wire size.

  • Crimping steps

    Strip length, die choice and the pull check are in the how to crimp wires guide.

  • Terminal families compared

    Tab, fork, ring, pin and splice shapes are compared in wire crimp connector types.

FAQ about quick disconnect terminals

Do male and female quick disconnects need the same tab size?

Yes. A female receptacle is formed for one tab width and one tab thickness, and the male tab must match both. According to Burndy’s QP-F data sheet, the NEMA tab sizes it lists include 0.11 × 0.02, 0.19 × 0.02 and 0.25 × 0.03 in (width × thickness). On this page the part-number suffix gives the width, such as 6.35 mm for -250, and the model tables give the thickness.

What is the difference between vinyl and fully insulated nylon disconnects?

Two things differ. “Fully insulated” describes coverage: FDFD, FDFN and MDFN carry the sleeve over the receptacle or tab body, while FDD and MDD sleeve the barrel only. Vinyl and nylon are the sleeve materials. The supplier sheets print 75 for the vinyl series and 105 for the nylon series, with no unit and no voltage rating, so ask for the rating you need instead of reading it from the material name.

What is a flag terminal used for?

A flag terminal holds the receptacle at a right angle to the wire, so the wire runs along the panel when there is no room in front of the tab. The FLDNY series lists 3 flag part numbers, FLDNY1.25-250, FLDNY2-250 and FLDNY5.5-250, for 22-16, 16-14 and 12-10 AWG, all with a nylon sleeve and a 6.35 mm tab.

Which tab widths are available?

UL 310 names nominal quick-connect widths of 2.8, 3.2, 4.8, 5.2 and 6.3 mm (0.110, 0.125, 0.187, 0.205 and 0.250 in). On the supplier sheets for this page, receptacles take tabs of 2.8, 4.75, 5.2, 6.35, 8.0 and 9.4 mm, and the male parts come in 2.8, 4.75 and 6.35 mm.

What wire sizes do these quick disconnect terminals take?

Three bands: 22-16, 16-14 and 12-10 AWG, which the sheets give as 0.5-1.5, 1.5-2.5 and 4-6 mm². All six series cover all three bands, with 52 part numbers in total. Wires of the same gauge can differ in jacket diameter, and according to TE Connectivity the insulation barrel must accept the wire’s outside diameter.

Which barrel is crimped first on a quick disconnect terminal?

Crimp the wire barrel first, then the insulation barrel, with the die the terminal maker specifies for insulated terminals. According to TE Connectivity, the wire barrel provides the electrical and mechanical connection, while the insulation barrel provides strain relief with a more relaxed crimp. The crimping guide covers strip length and the pull check.

What is a female connector called?

A female spade connector, a female quick disconnect terminal or a receptacle are names for the same part; the male half is called a tab, a blade or a male spade connector. According to Burndy, the female part has a receptacle front end that slides onto and off the male blade.

Are the sleeves color-coded by gauge?

One published scheme ties sleeve colour to conductor size. According to ABB’s Spec-Kon vinyl-insulated ring table, red denotes 0.5–1.5 mm², blue denotes 1.5–2.5 mm², and yellow denotes 4.0–6.0 mm² conductors. The supplier sheets for these six series use the same colours by band: red for 22-16 AWG, blue for 16-14 AWG and yellow for 12-10 AWG.

Can quick disconnect terminals be used on aluminum wire?

Not these. UL 310 requirements apply to quick-connect terminals for 26–10 AWG copper conductors and do not apply to terminals for aluminum conductors. Use a terminal made for aluminum instead.

Where do the wire bands and item numbers in the tables come from?

The wire bands and part numbers are printed on the VoltixC supplier specification sheets and have not been re-tested item by item. One detail to confirm on the quote: the 12-10 AWG FDFD part appears as FDFD5.5-250 on its sheet but as FDFD5 in older listings.

What should an EU buyer ask about the vinyl sleeve?

Ask for a material declaration that covers phthalates. Under the amended RoHS Annex II, DEHP, BBP, DBP and DIBP are each limited to 0.1% by weight in homogeneous materials. VoltixC has a RoHS test report available (SGS), but it covers lead, mercury, cadmium and hexavalent chromium, not phthalates, so the declaration is a separate request.

Ready to match a tab, a wire band and a sleeve?

Put the mating tab width and thickness, the AWG band, the sleeve type and the quantity in one message, and send it through the form or to hugo@voltixconnect.com. The form has no upload field, so tab drawings and photos go by email.

Ask a VoltixC Engineer